| Symptom | Possible Cause (Manual Reference) | Corrective Action | | :--- | :--- | :--- | | Table won't rotate | Motor overload protector tripped | Reset button on motor housing. Wait 5 min. | | Bead breaker sticks | Low air pressure / Dirty slide rods | Check shop air (min 145 PSI). Lubricate rods with light oil. | | Rim clamp slips | Worn clamp jaws or low pneumatic pressure | Replace jaw inserts (Part # EX60-JAW). Adjust regulator to 160 PSI. | | Demount head scratches rim | Incorrect head height adjustment | Loosen lock bolt, adjust head to 2mm above rim flange. |
| Feature | Corghi Exact 60 (Manual) | Modern automatic (e.g., Mondolfo Ferri) | |---------|--------------------------|------------------------------------------| | Cycle time per tyre | 8–12 min (skilled op) | 4–6 min | | Learning curve | Steep (months) | Shallow (days) | | Electronics | None | Multiple sensors, ECU | | Repair cost | Low (hoses, seals) | High (circuit boards, encoders) | | Best for | Mixed fleet, farm tyres, rusty rims | High-volume truck fleets |
For more information on the Corghi Exact 60 manual, or to purchase a copy, please visit the following resources:
Based on technical documentation for the EXACT series, the manual generally covers:
Attach the sensor heads (goniometers) to the wheels using the 10" to 26" holders.